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11. Give opinion regarding tangible benefits of JIT purchasing ranked in terms of importance? (Rank in order of your preference)
Less Scrap cost
Less Purchase item inventory
Less Vendor response time
Saving buyer time spent on expediting
Percentage of delivery promises met
Average lead time minimized
Any other please specify
 
 
 
12. Give your opinion regarding intangible benefits of JIT purchasing ranked in terms of importance?
Improved product quality
Success in encouraging vendor to meet quality requirements
Improved productivity
Better production scheduling
Reduced need to inspect the incoming parts
Improved plant efficiency
Improved competitive position
Improved product design
Improved morale in production
More personal contact with vendor
Reduction in purchasing paperwork
 
 
 
13. Which manufacturing techniques are best according to you? Provide rank 1 for the best.
Quality Circles
Just-in-time (JIT) production
Just-in-time Purchasing
Kanban
Material Requirement Planning (MRP)
Flexible Manufacturing System (FMS)
Computer Aided Manufacturing (CAM)
Computer Integrated Manufacturing (CIM)
Total Quality Management (TQM)
Supply Chain Management (SCM)
Enterprise Resource Planning (ERP)
Any other please specify
 
 
14. Give your opinion regarding degree of difficulty in implementation Just-in-Time attributes in your organization?
If any other specify.....
Very Unsatisfied Unsatisfied Neutral Satisfied Very Satisfied
Automation
Administrative Efficiency
Buffer stock removal
Continual quality improvement
Effective empowerment
Error prevention
Frequent and reliable delivery
Group incentive scheme
High Quality Control (QC) visibility
JIT purchasing
If any other specify.....
Very Unsatisfied Unsatisfied Neutral Satisfied Very Satisfied
Job enlargement
Kanban card or system
Line stop strategy
Long-term QC employment
Long-term QC commitment
Multifunctional worker
Total preventive maintenance
QC authority to worker
QC training to supplier
Quality certification of supplier
If any other specify.....
Very Unsatisfied Unsatisfied Neutral Satisfied Very Satisfied
Quality circles
Regular quality auditing
Self-correction of defects
Set up time reduction
Short lead time
Small lot size
Standard containers
Standardization
Process control
Statistical quality control
If any other specify.....
Very Unsatisfied Unsatisfied Neutral Satisfied Very Satisfied
Strong buyer-supplier relationship
Team work
Total quality control
U-cells/Layout improvement
Vendor rating
Scheduling flexibility
Zero defect
Zero deviation schedule
100 per cent quality inspection
 
 
15.Give opinion regarding reasons for slow implementation of Just-in-Time (JIT) technique in your organization?
If any other specify...
Strongly Agree Agree Neutral Not agree Strongly Disagree
High cost of implementation
Informal and casual quality auditing
Lack of communication on QC within company
Lack of customer awareness about product quality
Lack of employee mathematical skill
Lack of production technology and managerial skill
Lack of support from supervisors
Lack of support from suppliers
Lack of support from workers
Lack of support from design engineering
If any other specify...
Strongly Agree Agree Neutral Not agree Strongly Disagree
Lack of support from HRD department
Lack of support from R&D department
Lack of team work
Lack of top management participation in QC programs
Lack of training
Lack of understanding about JIT techniques
Negative attitude, traits & beliefs
Poor and inadequate maintenance
Shortage of multifunctional workers
Traditional methods of quality control
 
 
16. Give opinion regarding expected benefits of JIT implementation in your organization?
If any other specify...
Strongly Agree Agree Neutral Not Agree Strongly Disagree
Improved competitive position
Improved equipment utilization
Improved quality control
Improved worker efficiency
Improved worker motivation
Increased inventory turn
Increased administrative efficiency
Increased flexibility
Increased productivity
Increased profit margin
If any other specify...
Strongly Agree Agree Neutral Not Agree Strongly Disagree
Increased product reliability
Increased team work
Low scrap rate
Lower overheads
Reduced inventories
Reduced labor requirement
Reduced paper work
Reduced product cost
Reduced production lead time
Reduced purchase lot size
Reduced raw material/parts
Reduced space requirement
Reduced supervision
Reduced the frequency of stoppage
Reduced work in process
 
 
 
17. Questions related to Suppliers:
   
1. How reduced number of vendors helps you in quick and quality deliveries on time?
   
2. How is your relationship with suppliers?
   
 
 
 
18. Questions related to layout:
1. Do you manage your work-cell layouts with testing at each step of the process?
 
(1) Yes
 
(2) No
 
 
 
19. How group technology, movable or changeable machinery helps you in JIT layout?
   
 
 
 
20. Did JIT layout helps in reduced space inventory?
 
(1) Yes
 
(2) No
 
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