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This research is being carried out by Cranfield University amongst leading companies in France, Germany and the UK. If you are part of a multinational organisation, please complete the questionnaire with respect to your local business unit, NOT the organisation as a whole.


All data collected will be treated with the strictest of confidence. This questionnaire has been designed to take approximately 30 minutes to be completed. Please take time to consider your answers, the more accurate the answers, the better the output will be.

After completing the questionnaire, a summary of the findings will be provided by October 2006. This document will offer practical observations and activities which can be engaged to improve the Sales and Operations Planning (S&OP) process.



Sincerely,



Bryn W. Sharp

Sandra U. Ngueveu

Cranfield University
 
 
 
* Please enter or paste here one of the codes assigned to your company.
   
 


Section 1: Company Background
 


Note: If your company is part of a multinational organisation please answer the following questions with respect to your local business unit and NOT the organisation as a whole.
 
 
 
* Job Title
   
* Department
   
* How many years have you been working in your current department?
   
* How many years have you been working for your current employer?
   
 
 

* 2. How many people does your local business unit employ? If you are part of a multinational organisation please consider only your business unit.
 
Under 1000
 
1000 to 2499
 
2500 to 4999
 
5000 to 9999
 
10,000 to 19,999
 
Over 20,000
 
 
 
* 3. What is your local business unit's current turnover in GBP (millions)?
 
Under 100
 
100 to 249
 
250 to 499
 
500 to 999
 
1,000 to 1,999
 
2,000 to 4,999
 
Over 5,000
 
 

* 4. How many finished products does your business unit produce per week?
(Where a product is classed as a single unit or item of production ready to leave the factory e.g. a fruit juice manufacturer would answer the number of cans that come off the end of the production line per week.)
 
Under 10
 
10 to 99
 
100 to 999
 
1000 to 9999
 
10,000 to 99,999
 
Over 100,000
 
 

* 5. Approximately, how many stock keeping units (SKUs) does your business unit operate with?
 
Under 100
 
100 to 249
 
250 to 499
 
500 to 999
 
1,000 to 1,999
 
2,000 to 4,999
 
5,000 to 9,999
 
Over 10,000
 
Other (please specify)
 
 
 

* 6. What is the average customer order lead time of your business unit's major products?

(Where lead time is classed as the time between when a customer places an order to when the customer receives the order. And where Customer is classed as the next recipient in the supply chain e.g. a dealer network.)
 
Less than a day
 
Less than a week
 
1 week to 1 month
 
1 month to 3 months
 
3 months to 6 months
 
6 months to 1 year
 
Other (please specify)
 
 
 

* 7. With regard to S&OP, how many product families or groups (the highest level of aggregation) does your local business unit operate with?
 
3 to 5
 
6 to 9
 
9 to 12
 
13 to 15
 
16 to 19
 
20 to 25
 
Other (please specify)
 
 
 

* 8. In general, the variation from normal customer order patterns is:
 
Unpredictable: forecasts are not accurate at all or inexistent; the local business unit reacts with the means possessed.
 
Roughly anticipated: the local business unit usually posesses enough capacity, that can be matched with the different products the customer demands.
 
Predicted and anticipated: the local business unit has the ordering pattern under control and easily adjusts capacity according to forecasts.
 
 

9. How much change in the normal customer demand pattern would you estimate easy for your business unit to cope with within the different periods of time?
 

±0 to 5% ±6 to 10% ±11 to 20% ±21 to 50% ±51 to 70% ±71 to 100% ±101 to 200% ±200%+
* Up to 1 day
* 1 day to 1 week
* 1 week to 2 weeks
* 2 weeks to 1 month
* 1 month to 2 months
* 2 months to 4 months
* 4 months to 6 months
* 6 months to 1 year
* More than 1 year
 
 

10. How often would you estimate the following amount of change happens in the normal customer demand pattern?
 

Daily Weekly Monthly Bi-monthly Every 3 months Every 6 months Once a year Less than once a year
* ± 0 to 5%
* ± 6 to 10%
* ± 11 to 20%
* ± 21 to 50%
* ± 51 to 70%
* ± 71 to 100%
* ± 101 to 200%
 
 

* 11. Please select which statement best describes, IN GENERAL, the level of supply chain integration your business unit has with its largest proportion of Suppliers.
 
None: the business unit presents its requirements to suppliers which provide the requested product, without any further collaboration.
 
Low: the business unit owns/controls a few suppliers and tries to develop a partnership to anticipate change.
 
High: the business unit controls the entire supply process, from the early raw materials.
 
 

* 12. Please select which statement best describes, IN GENERAL, the level of supply chain integration your business unit has with Final Customers.
 
None: the business unit delivers to intermediate parties and mainly focuses on partner requests.
 
Low: the business unit delivers to retailers / distributors, cooperates closely, and has an indirect link to the final customer.
 
High: the business unit is directly linked to the final consumer and has clear visabiliy on the evolution of demand.
 
 
 
* Sales / Marketing
   
* Production / Manufacturing / Operations
   
* Distribution
   
* Finance
   
* Purchasing
   
* Planning / Logistics
   
* Engineering / Design
   
* Human Resources
   
* Senior Management
   
 
 

* 14. How often does the S&OP team formally hold its formal meetings?
 
Every few days
 
Weekly
 
Monthly
 
Bi-monthly
 
Quarterly
 
When the circumstance arises
 
Other (please specify)
 
 
 

* 15. What is the planning horizon used at S&OP meetings?
 
Up to 1 week
 
1 month to 2 months
 
2 months to 4 months
 
4 months to 6 months
 
6 months to 12 months
 
1 year to 2 years
 
Until the next significant change
 
Other (please specify)
 
 
 

* 16. How often does your local business unit provide financial reports to its stakeholders?
 
Monthly
 
Bimonthly
 
Every 3 months
 
Every 6 months
 
Annually
 
Other (please specify)
 
 
 


17. For each of the four sections below, please select which statement best describes the culture of your company
 
 
* a. Ways of working
 
Individualist: you are are your own boss. Individuals decide most things themselves and know how to get along with their own business, without expecting others to look out for them.
 
Collectivist: everybody works together. Everybody has something to say in the decisions that are made, and everybody can count on one another.
 
 
* b. Criticism
 
Is aimed at the task and not the person
 
Is only given when asked for.
 
Is mostly negative and usually takes the form of blame
 
Is avoided so as not to hurt the feelings of others.
 
 
* c. Conflict
 
Is controlled by the intervention of higher authority.
 
Is suppressed by reference to rules, procedures and definitions of responsibility
 
Is resolved through full discussion of the merits of the work issues involved.
 
Is resolved by open and deep discussion of personal needs and values
 
 
* d. Hierarchy
 
Is redundant because each person is working for thier own professional development
 
Is necessary because people have to know who has authority over whom.
 
Is determined by the power and authority of the people involved.
 
is relevant only if useful to get the task done.
 
 


Section 2: Analysis & Design
 

This stage starts when the need for S&OP is realised by a company and finishes when the general manager understands what should be communicated and to whom about S&OP to enable its successful implementation.


The objective of this stage is to construct a framework upon which all of the characteristics of the S&OP process can be built around.
 
 

* Were you involved in the Analysis & Design phase of the S&OP evolution?
 
Yes (i.e. answer Analysis & Design phase questions)
 
No (i.e. skip Analysis & Design phase questions)
 


Section 2: Analysis & Design
 

Note: Please answer the following questions keeping in mind your opinions / perceptions at that point in time.
 
 

1. Where did the S&OP idea come from?
 
Driven by company strategy
 
From external consultants
 
From internal managers
 
 
2. How much do you agree that the following activities were executed during the Analysis and Design phase of the S&OP process?
Strongly Agree Agree Disagree Strongly Disagree
A concise statement was agreed upon outlining: what S&OP was, what its aims were, what its objectives were; all of which was incorporated into the company policy.
Product familes were agreed upon along with common units that would allow plans to be considered in aggregate and communicated in the most effective manner.
A planning horizon was defined that allowed sufficient business planning, capacity planning, supplier scheduling and what-if analysis.
Timefences were established as guidelines for managing changes.
A cycle of events was clearly defined detailing the steps required between meetings.
Resources were made available that were sufficient for a successful and sustainable S&OP process to be integrated with the business.
A long-term recurring meeting schedule was planned and reserved well in advance of the first formal S&OP meeting.
A common agenda was constructed outlining the steps to be followed in the S&OP meeting.
 
 

3. What, if any, supporting IT systems were adopted during the Analysis and Design phase?
 
Global ERP system
 
Software
 
Website
 
None
 
Other (please specify)
 

 
 

4. How many representatives of the following departments were involved in the Analysis and Design phase?
 

Senior Management Middle Management Operational
Sales / Marketing
Production / Manufacturing / Operations
Distribution
Finance
Purchasing
Planning / Logistics
Engineering / Design
Human Resources
 
 
5. How much do you agree that there were sufficient numbers of representatives present from each of the following departments during the Analysis and Design phase?
Strongly Agree Agree Disagree Strongly Disagree
Sales / Marketing
Production / Manufacturing / Operations
Distribution
Finance
Purchasing
Planning / Logistics
Engineering / Design
Human Resources
Senior Management
 
 

6. Was a formal procedure used to sign off the Analysis & Design phase of the S&OP process?
 
Yes
 
No
 
 
 
7. What percentage of the roles responsible for the Analysis and Design of S&OP are, as of today, still involved in its Operation and Running?
   
 
 


8. Please provide some detail with respect to the following aspects of the Analysis and Design phase of the process:
 
 
The most successful aspect
   
The least successful aspect
   
What would you do differently, and why, given hindsight?
   
 
 

9. Please select any support you received for the Analysis and Design phase of the S&OP evolution.
 
Academia
 
External Consultant
 
Internal Consultant
 
Strategic Partner
 
None
 
Other (please specify)
 

 
 


Section 3: Implementation
 

This phase starts when the participants responsible for the design stage agree that the framework is appropriate. It finishes when all those participants involved in the S&OP evolution understand what has to be done, why it has to be done, how it will be realised within the business unit and do not need any support to carry out their responsibilities.

The process becomes a routine, is fully integrated into the business operations and is considered business as usual.
 
 

Were you involved in the Implementation phase of the S&OP evolution?
 
Yes (i.e. answer Implementation phase questions)
 
No (i.e. skip Implementation phase questions)
 


Section 3: Implementation
 


Note: Please answer the following questions keeping in mind your opinions / perceptions at THAT point in time.
 
 
1. How much do you agree that the following activities were executed during the Implementation phase of the S&OP evolution?
Strongly Agree Agree Disagree Strongly Disagree
A clear description of S&OP was communicated to me.
The aim of S&OP was communicated to me.
The specific objectives of S&OP were communicated to me.
The benefits of S&OP for the department were communicated to me.
The benefits of S&OP for the local business unit were communicated to me.
The benefits of S&OP for the customer were communicated to me.
 
 

2. Considering any training that you received during the Implementation phase, which of the following statements describes best your ability after its completion?
 
Did not receive any training.
 
Understood the main concepts.
 
Was able to work well but needed a little supervision and support.
 
Was able to work well alone and without supervision.
 
 
3. How would you rate the provision of tools that enabled the facilitation of the following?
Very bad Bad Good Very good
Data exchange
Data availability
Data accuracy
 
 
4. How would you rate the level of commitment and support that was available during the Implementation phase from the following departments?
Very bad Bad Good Very good
Sales / Marketing
Production / Manufacturing / Operations
Distribution
Finance
Purchasing
Planning / Logistics
Engineering / Design
Human Resources
Senior Management
 
 
5. How much do you agree with the following statements describing how you felt at the end of the implementation phase?
Strongly Agree Agree Disagree Strongly Disagree
Felt confident that S&OP would be a useful tool to satisfy customer demand whilst working within the constraints of the local business unit's normal capacity.
Felt the implementation stage was a success.
Felt S&OP would be of value to the local business unit and it would improve the competitiveness of the business.
Felt S&OP would be a tool used to make sustainable improvements to increase the competiveness of the local business unit.
 
 


6. Please provide some detail with respect to the following aspects of the Implementation phase of the process:
 
 
The most successful aspect
   
The least successful aspect
   
What would you do differently, and why, given hindsight?
   
 
 

7. Please select any support you received for the Implementation phase of the S&OP evolution.
 
Academia
 
External Consultant
 
Internal Consultant
 
Strategic Partner
 
None
 
Other (please specify)
 

 
 


Section 4: Running and Maintenance
 

The scope of this stage considers the perpetual cycle (typically monthly) of the S&OP process. This cycle begins with updating and distribution of data relating to actual sales, production, inventories etc. that enables departmental plans to be generated. The outcome of the cycle is an executive S&OP meeting where decisions have been made and consensus reached.



The objectives of this cycle are:



- To support and measure the business plan by flexing up and down resources to meet the business plan in a cost effective fashion.



- To ensure plans submitted are realistic and mutually supported.



- To move the company away from a reactive response towards a more proactive focus.



- To setup a feedback system that ensures the Running the S&OP process continues successfully and is adequately supported by top management.
 
 

Are you involved in the Running & Maintenance phase of the S&OP evolution?
 
Yes (i.e. answer Running & Maintenance phase questions)
 
No (i.e. skip Running & Maintenance phase questions)
 


Section 4: Running and Maintenance
 


Note: Please answer the following questions with respect to how the S&OP process is currently being run ant maintained in your business unit.
 
 
1. How would you rate the importance of the following activities when carrying out the S&OP cycle?
Very high High Low Very low
Preparation
Data accuracy
Data format
Reviewing and documenting assumptions
Assessing past performance to plan
Resolving conflict and reaching consensus
Circulating minutes after the meeting
Identifying and assessing options
 
 
2. How would you rate the attendance of the following departments at S&OP meetings?
Very bad Bad Good Very good Do not attend
Sales / Marketing
Production / Manufacturing / Operations
Distribution
Finance
Purchasing
Planning / Logistics
Engineering / Design
Human Resources
Senior Management
 
 

3. Considering the S&OP meeting itself, which of the following characteristics would you want to improve? Please rank a minimum of 3 in order of preference.
Agenda / structure
Reporting format
Schedule
Minutes
Handling conflict
Listening skills
Ability to reach consensus
Honesty
Atmosphere
Meeting attendance
Pre-S&OP meeting preperation
Senior management involvement
 
 
 
4. Please briefly list any useful tools you don't currently have that you feel would be of beneficial use in the running of the S&OP process.
   
 
 
5. How would you rate the quality of the data generally available when compiling reports before the S&OP meeting?
Very bad Bad Good Very good
Detail
Suitability
Accuracy
Availability / timeliness
 
 

6. Approximately, how much time do you spend preparing for the formal S&OP meeting including any time spent in pre-S&OP meetings?
 
Less than 4 hours
 
4 to 8 hours
 
1 to 2 days
 
3 to 5 days
 
1 to 2 weeks
 
More than 2 weeks
 
Other (please specify)
 
 
 
Briefly describe the main tasks and activities that you carry out in this time.
   
 
 
 
1
   
2
   
3
   
4
   
5
   
 
 
 
 
   
 
 
 
 
   
 
 


10. Please provide some detail with respect to the following aspects of the Operation and Running phase of the process:
 
 
The most successful aspect
   
The least successful aspect
   
What would you do differently, and why, given hindsight?
   
 
 

11. Please select any support you are receiving for the Operation and Running of your S&OP process.
 
Academia
 
External Consultant
 
Internal Consultant
 
Strategic Partner
 
None
 
Other (please specify)
 

 
 

12. What level of recognition have you received / did you receive for your contribution to the evolution of S&OP?
 
Informal verbal congratulations
 
Formal verbal congratulations
 
Performance formally recorded within Personal Development Review
 
Objectives specifically set within Personal Development Review
 
Objectives formally reviewed within Personal Development Review
 
One-off bonus payment
 
Increase in annual salary
 
Promotion
 
None
 
Other (please specify)
 

 
 

13. Approximately how often do you reconsider (feedback, review and change if necessary) the following elements to ensure the S&OP process remains valid?
 

Not at all When the need arises Monthly Bi-monthly Quarterly Every 6 months Annually Bi-annually
Timing / Planning horizon
Segmentation / Product families
Common Units
Reporting system and design
Measures (e.g. KPIs, PDRs)
Resources
Feedback system design
 
 


Section 5: Further Research
 

* 1. Would you be prepared to be involved in an on-site interview (at your premises) to help strengthen the research findings, thus enabling you to benefit from more detailed findings?
 
Yes
 
No
 
 

2. If you have been filling this questionnaire on the behalf of someone else, please enter your personal information
 
 
My own job
   
My own department
   
How long I have been working at the current position (in years)
   
How long I have been working for the current employer (in years)